Sunday, August 23, 2015

Sales of J-Head Mk 8 Hot-ends

I have been quietly selling J-Head Mk 8 hot-ends.  However, due to the poor quality Chinese counterfeits I am absolutely refusing to sell them openly as I will not be the Chinese R&D guy for their counterfeiting effort.

Sunday, February 8, 2015

J-Head Mk 8 Status Update

The J-Head Mk 8 has been performing quite well.  About 1/2 of the Mk 8's were even sent out without any sealer on the threads and the primary seal worked perfectly as no leaks were reported.

The only minor issue is that I have had a couple of reports of problems with the initial feeding of filament into the hot-end.  Because of this, I may need to make a custom set-screw to resolve the problem.

Wednesday, December 24, 2014

J-Head Mk 8 Prototype

A J-Head Mk 8 hot-end prototype has been machined using concepts borrowed from the Mk IV, Mk VI, and Mk VII J-Head hot-ends as well as the mini J-Head Mk II.

In order to accommodate 3mm filament, and use the axial thermistor, I would have to re-visit the larger heater blocks as used with the Mk IV-B and earlier hot-ends.  Since the market is moving towards 1.75mm filament, I decided to design the new Mk 8 for 1.75mm filament only.  I'll continue to make Mk V through Mk VII variants for users of 3mm filament.

The goals of the Mk 8 hot-end were to fix two main problems.  The first problem is that sealing the threads with ptfe tape still results in a minimal number of failures due to leakage.  So, I re-added the tapered internal sealing surface between the brass and PEEK as was used in Mk IV and earlier hot-ends.  In theory, no ptfe tape should be required.  However, I will still use it so as to provide for a second seal.

The second issue to resolve was related to the thermistor.  While dual thermistors will allow for a safe shut-down in the event that one thermistor falls out, it would be better to make for an easier thermistor installation.  Therefore, I decided that the Mk 8 would use an axial thermistor like the 1.75mm MK VI hot-ends.  Unfortunately, there is not enough space to properly install an axial thermistor in 3mm hot-ends. 

Since this hot-end is for 1.75mm only, and 2mm/4mm tubing had been tested with the mini J-Head, I decided to switch over to using the smaller tubing as a liner.

The cooling vent design has been borrowed from the Mk VII design, which was derived from a modified Mk II.  Originally, the fluted design was used to simply lighten an old Mk II hot-end.  However, it also helped considerably to cool the core of the hot-end.  So, the fluted design was adapted for use on the Mk VII design as well.  For the Mk 8, the flutes were modified so as to be closer to the core of the PEEK nozzle holder.

A set-screw stack of a solid set-screw and hollow set-screw has also been borrowed from the Mk VI and Mk VII designs so as to secure the heater cartridge.  By using a hollow set-screw, as the top set-screw, it is possible to loosen or tighten both set-screws without having to remove them.  The top, hollow, set-screw is used to jam against the bottom set-screw and lock it in place.

In the near future, I am going to run off a limited production run of these hot-ends for both field testing and to explore additional minor design improvements.

Monday, October 6, 2014

Experimental J-Head with a Vespel Polyimide body and Rulon liner shipping out for field testing

For months, I have had a piece of Vespel Polyimide sitting on a shelf.  Last week, a customer asked if I had anything that would print at a higher temperature than the standard J-Head.  After I mentioned that Vespel Polyimide is rated for 288 degrees he expressed interest in testing it.  This weekend, I finished machining it and it is shipping out today.

As PTFE is only rated for 260 degrees, a Rulon liner had to be used as Rulon is rated for 288 degrees.  Since this hot-end is quite special, I decided to assemble it with a 2024 aluminum nozzle.  Set screws have also been added to retain the heater cartridge.

Saturday, November 30, 2013

Hot-end Collection

From time to time, the subject of my hot-end collection is mentioned on the #reprap IRC.  I took a picture of what I have and here it is:

A.  Arcol V3
B.  Budaschnozzle 1.1
C.  E3d
D.  Darwin/Thermoplast Extruder Nozzle v1.1
E.  Darwin/Thermoplast Extruder Nozzle v2
F.  Darwin/Thermoplast Extruder Nozzle hybrid variant
G.  "Big-Head Style" hybrid nozzle
H.  "Big-Head Style" hybrid nozzle with brass thermal barrier
I.  MakerGear
J.  Wildseyed
K.  MakerBot Mk 5
L.  J-Head Clone 2012 Mk IV from China
M.  J-Head Clone 2013 Mk V fromChina
N.  J-Head Mk V from Reprap-UK (~2012)
O.  Experimental thermally fused J-Head  (Reifsnyder Precision Works)
P.  ParCan V2
Q.  Ultimaker
R.  Mini J-Head Mk I  (Reifsnyder Precision Works)
S.  J-Head Chess from 2engineers
T.  JGR all-metal hot-end
U.  Trinity Labs Magma
V.  Trinity Labs All-Metal J-Head

Available or formally available at

1.  J-Head MK I
2.  J-Head MK II
3.  J-Head MK III-B
4.  J-Head MK IV
5.  J-Head MK IV-B
6.  J-Head MK V
7.  J-Head MK V-B
8.  J-Head MK V-BV

Not Shown:

J-Head MK VI-B
J-Head MK VII-B (experimental)
Hammerhead MK I
Geared Extruder Nozzle

Mini J-Head MK II

Note:  Any company names, trademarks, logos, etc., mentioned belong to their respective companies.  So there.

Enabling Dual Thermistor Support in Marlin

The J-Head Mk VI-B has two thermistor holes and can have redundant thermistors in in order to ensure that the failure of one thermistor does not result in the failure of the PEEK nozzle holder.

In order to enabling dual thermistor support, for one hot-end, the latest version of Marlin needs to be installed. In Marlin, the thermistors are referenced as "TEMP_SENSOR_x", where x is the number of the thermistor.

Starting on line 123, of Configuration.h, is the following code:

#define TEMP_SENSOR_0 -1
#define TEMP_SENSOR_1 -1
#define TEMP_SENSOR_2 0
// This makes temp sensor 1 a redundant sensor for sensor 0. If the temperatures difference between these sensors is to high the print will be aborted.

This code will have to be changed so that it is similar to the following:

#define TEMP_SENSOR_0 5
#define TEMP_SENSOR_1 5
#define TEMP_SENSOR_2 0
// This makes temp sensor 1 a redundant sensor for sensor 0. If the temperatures difference between these sensors is to high the print will be aborted.

The above changes define two type 5 thermistors for the hot-end. (The thermistor type table is just before this code snippet.) In addition, thermistor number 1 is set to be redundant to thermistor number 0. (#define TEMP_SENSOR_1_AS_REDUNDANT turns on this feature.) The last line sets the maximum allowed temperature difference between the two thermistors before the firmware aborts the print.